Horizontal Mixer
Our company was founded in 2005, at the beginning of the establishment engaged in the design and production work of metal hose, metal pipe fittings and other metal products. In 2007, we began to develop rubber recycling equipment and rubber machinery products, and in 2008 to the market. In 2013, we developed complete equipment for rubber asphalt modification. Our company is located in Wuxi, JiangSu Province, 150 kilometers away from Shanghai, Nanjing, north of the Yangtze River, transportation is very convenient. We mainly engaged in the research and development, production and sales of rubber machinery and metal products.
Our Factory
Our company is located in Wuxi, JiangSu Province, 150 kilometers away from Shanghai, Nanjing, north of the Yangtze River, transportation is very convenient. We mainly engaged in the research and development, production and sales of rubber machinery and metal products.
Production Market
Our products have been sold to Southeast Asia, North Asia, Eastern Europe, Australia, America and other markets; Achievements: tire recycling equipment in Malaysia; tire recycling production line in Russia, Ukraine and Turkey; tire recycling rubber asphalt modifier production line in New Zealand , etc
Our Certificate
GB/T19001-2016/ISO9001:2015 QUALITY MANAGEMENT SYSTEM CERTIFICATION.Patent number：ZL 2019 2 1443405.7 ZL 2019 2 1443434.3 ZL 2019 2 1443437.7 ZL 2019 2 1443820.2
After Sale
● Provide guidance information and technical assistance for users to install and debug the products sold free of charge;
● Our company is equipped with a high-quality after-sales service team based on technical personnel, in receiving the feedback of users, in the shortest time to make the satisfactory reply and processing;
● Our product warranty period of one year; After the one-year warranty period, the lifetime maintenance of the products sold is guaranteed;
● Our company regularly visits users to understand the use of products and help solve various problems that may be encountered in the process of use. At the same time to solicit suggestions for quality and technical improvements, in order to better serve users;
This series of extruder are mainly used for pressing of rubber material, and to produce the semi-finished products with certain sectional form, such as tyre tread, inner tube, rubber hose, rubber strip and so on, which can be used to wrap the steel wire cable and electrical wire.
Numerical Control Rubber Cutting Machine
This machine is suitable for cutting all kinds of rubber, paper, cloth, leather and other non-metal with certain hardness. It is especially suitable for the cutting of billets in the rubber products industry.
Screw Discharge Kneading Machine
The whole 304 stainless steel material, the upper pipe mouth can be customized according to customer requirements
Continuous Screw Rubber Mixing Mill Machine
Continuous screw rubber mixing mill machine is used for tire recycling rubber powder mixing. This equipment can make the product have better plasticity and take the place of the original open mixer two to three times mixing.
XJL-200 Cold Fed Rubber Strainer Extruder Machine
This machine is used to filter impurities in natural rubber, EPDM, butyl rubber, nitrile rubber, silicone rubber, reclaimed rubber and all kinds of other rubber, and it can also be used for rubber sheet.
This machine is a new generation rubber mixing machine specially developed to adapt to the characteristics of the recycling rubber production process.
This machine is mainly used for the mixing, plastic refining, hot refining and pressing strip of natural rubber and synthetic rubber.
Pin Type Cold Feed Rubber Extruder
Pin-type cold feed rubber extruder has the features of high production capacity, low energy consumption, fine mixing quality, precise temperature control, uniform plasticization, etc.
Silicon Rubber Strainer Extruder Machine
This machine is composed of head, fuselage, screw, reducer, coupling, motor, welded base, water vapor pipeline and other parts.
The horizontal mixer is a common industrial mixing equipment whose design and structure make it widely used in many industries. The main feature of the horizontal mixer is that the mixing paddle shaft is parallel to the horizontal axis, and the material is mixed and agitated by rotating the mixing paddle. It usually consists of the main structure, motor, stirring paddle, transmission device, etc.Horizontal mixers use a spiral blending system with tube loops for air – conditioning that is embedded in the product. These mixing devices are especially well-suited for non-destructive mixing procedures. The distinct heat zones are unique in this configuration. They are used to achieve ideal mixing and temperature distributions.
Advantages of High Speed Mixing Equipment
Efficient mixing
Horizontal mixers can mix materials together quickly and evenly. The movement of the stirring shaft and blades ensures full collision and exchange of positions of materials, promotes the mixing process and improves mixing efficiency.
Uniformity
Horizontal mixers can achieve uniform mixing of materials. The design and arrangement of the mixing blades enable the materials to be stirred in multiple directions inside the container, ensuring that materials with different components are evenly distributed and improving the consistency of the mixed materials.
Flexible adjustment
The horizontal mixer has flexible adjustment performance. The rotation speed of the mixing shaft, the structure of the mixing blades and the design of the container can be adjusted to adapt to the mixing requirements of different materials and meet different process and production needs.
Simple and reliable structure
The structure of the horizontal mixer is relatively simple and easy to operate and maintain. It usually consists of a mixing shaft, mixing blades and a container. There are no complicated transmission devices and control systems, which reduces the possibility of failure and improves the reliability of the equipment.
Differences in structural features
The structural feature of the vertical mixer is that the main shaft is perpendicular to the ground, and the mixing barrel is located above the main shaft. Mixing barrels usually have a cylindrical or conical shape and are equipped with stirring blades or stirring arms inside. When the vertical mixer is working, the mixing blades or mixing arms stir and mix the materials through the rotation of the main shaft. The advantages of vertical mixers are compact structure and small footprint, making them suitable for small production sites.
The structural feature of a horizontal mixer is that the main shaft is parallel to the ground and the mixing barrel is located on one side of the main shaft. Mixing barrels usually have a cylindrical or oval shape and are also equipped with stirring blades or stirring arms inside. When the horizontal mixer is working, the mixing blades or mixing arms stir and mix the materials through the rotation of the main shaft. The advantages of horizontal mixers are that they are easy to operate, easy to clean and maintain, and are suitable for large production sites.
Differences in mixing effects
The mixing effects of vertical mixers and horizontal mixers are also different. Since the mixing barrel of the vertical mixer is located above the main shaft, the material is less affected by gravity during the mixing process and the mixing effect is relatively weak. Vertical mixers are suitable for materials that do not require high mixing effects, such as simple mixing of granular or powdery materials. In the horizontal mixer, because the mixing barrel is located on one side of the main shaft, the material is greatly affected by gravity during the mixing process, and the mixing effect is relatively good. Horizontal mixers are suitable for materials that require higher mixing effects, such as uniform mixing of powdery or viscous materials.
Differences in scope of application
Vertical mixers and horizontal mixers also differ in their scope of application. Vertical mixers are suitable for small batch production and laboratory use, and are commonly used in pharmaceutical, chemical and food industries. Vertical mixers can carry out small-scale testing and research and development work, and facilitate the adjustment and optimization of process parameters. Horizontal mixers are suitable for mass production and industrial production, and are commonly used in pharmaceutical, chemical, building materials and metallurgical industries. Horizontal mixers can meet the needs of large-scale production and improve production efficiency and product quality.
Drum type horizontal mixer
The drum type horizontal mixer adopts a horizontal drum structure with mixing blades or mixers inside, and the materials are mixed through the rotation of the drum. It is suitable for uniform mixing of powdery or granular materials and is often used in chemical industry, metallurgy, building materials and other industrial fields.
Spiral horizontal mixer
The spiral horizontal mixer adopts a horizontal spiral structure and mixes materials through the push and rotation of the spiral blades. It is suitable for continuous mixing of powdery or granular materials and is often used in chemical industry, metallurgy, food processing and other fields.
Belt horizontal mixer
The belt horizontal mixer adopts a horizontal belt structure and mixes materials through the movement of the belt. It is suitable for large-scale continuous mixing of powdery or granular materials and is commonly used in chemical industry, metallurgy, building materials and other industrial fields.
Liquid addition horizontal mixer
The liquid addition horizontal mixer adds a liquid spray system to the drum, spiral or belt mixer, and wet-mixes the materials by spraying liquid. It is suitable for wet mixing processes that require liquid addition, and is commonly used in chemical industry, metallurgy, pharmaceutical and other fields.
Horizontal mixing machine is the use of mechanical force and gravity, will be two or more than two kinds of materials evenly mixed up the machine.In the pharmaceutical industry, mixers can mix different ingredients together to form a compound.It can increase the contact surface area of materials to promote chemical reaction.It is also able to accelerate physical changes, such as adding granular solutes to solvents, through the role of the mixer can speed up the dissolution and blending.
At present, with the rapid development of pharmaceutical industry, mixer is playing an increasingly important role.While its market scale is expanding, the industry concentration degree is constantly improving, the survival of the fittest of products is obvious, and its requirements are increasingly high.
For example, evenness is the key factor that users pay attention to when selecting a mixer. When mixing, all materials involved in mixing are required to be evenly distributed.
According to the requirements of users, the degree of mixing can be divided into ideal mixing, random mixing and completely immiscible three states.The degree of mixing of various materials in the mixing machine depends on the proportion of materials to be mixed, physical state and characteristics, the type of mixer used and the duration of mixing operation.
The user should pay attention to, the physical properties and chemical properties of the material and the mixing equipment, the influence of material in mixing process with and without special processing requirements and mixing machine installation space, etc., due to various constraints, the mixer is different on the market, so it is difficult to have a clear standard, in general, require the user to choose according to their production conditions suitable mixing equipment.
In addition to different structural strength and power, the performance parameters of the mixing equipment, such as the discharge door, rotor, body and even the rotational speed, are often quite different.Therefore, the user should choose the corresponding mixing equipment according to the specific gravity of the material.
According to the loading space is also the choice of hybrid equipment often need to consider the problem.Like horizontal mixer is suitable for large area and height is the limited situation, vertical blending machine, by contrast, vertical mixer is suitable for the occasion, in the narrow space without gravity mixer and v type mixer compared with other mixing devices of the same specification, take up the space is generally much more, but it also has the advantages of movement, convenient arrangement.
In addition, for materials that need to be heated or mixed with chemical reactions, in addition to the selection of appropriate materials and temperature control structure, also pay attention to the influence of temperature change on the equipment mechanism itself.
Double-layer spiral blades are arranged on the drive shaft of the horizontal mixer. The outer blades transport the material to the middle, and the inner blades transport the material to the outer side. Under the convective movement of the double-layer spiral belt, the material forms a low-power and high-efficiency mixing environment. The material in the barrel is driven by the inner and outer diameter screws installed on the stirring shaft, so that the agitator can turn the material in a wide range in the barrel. When the stirring device is working, the inner screw drives the material near the axis to rotate, and the axial direction is pushed from the inside to both sides. The mixed materials can be uniformly mixed in a relatively short time.
Horizontal mixer are complicated, detailed, and precise equipment for mixing and combining chemicals and substances for use in production, manufacturing, and industry. Small compact industrial mixers capable of swiftly mixing plastic polymers for plastic manufacture to ones that can pulverize and mix pellets and stones are among the many types of industrial mixers available.
Because mixing is a vital aspect of their manufacturing processes, the cosmetics, pharmaceutical, and food sectors rely on mixers. Because of the obvious link, most people identify mixing with food production. Mixers have a plethora of applications outside of food production. They're used in any sector that demands the mixing of similar or dissimilar chemicals.
Factors Affecting The Mixing Effect Of Horizontal Mixers
Blade or paddle shape: The shape of the blades or paddles can affect the mixing efficiency and the final product quality. Common blade shapes include flat blades, curved blades, and spiral blades.
Blade or paddle spacing: The spacing of the blades or paddles along the mixing shaft can affect the mixing efficiency and the final product quality. Too close of a spacing can lead to poor mixing, while too wide of a spacing can lead to poor blending.
Blade or paddle orientation: The orientation of the blades or paddles can affect the mixing efficiency and the final product quality. Common blade orientations include perpendicular to the mixing shaft, angled relative to the mixing shaft, and a combination of both.
Blade or paddle material: The material of the blades or paddles can affect the durability and wear resistance of the mixer. Common materials include steel, stainless steel, and other wear-resistant alloys.
Mixing speed: The mixing speed of the mixing shaft can affect the mixing efficiency and the final product quality. Higher mixing speeds can lead to better mixing, but can also increase wear on the blades and paddles.
Mixing time: The mixing time, or the length of time that the materials are mixed in the horizontal mixer, can also affect the mixing efficiency and the final product quality. Longer mixing times can lead to better mixing, but can also increase wear on the blades and paddles.
Chemical engineering: Horizontal mixers play an important role in chemical engineering. It is used for mixing and stirring various chemical substances such as solutions, suspensions and powders. Applications in the chemical industry include pharmaceuticals, coatings, pigments, dyes, plastics and rubber.
Pharmaceutical production:In the pharmaceutical industry, horizontal mixers are widely used in the mixing and preparation process of drugs. It can mix different pharmaceutical ingredients evenly to ensure the consistency and quality of the medicine. In addition, horizontal mixers can also be used for stirring and mixing reaction materials in pharmaceutical reactors.
Food Processing: Horizontal mixers have important applications in the food processing industry. It is used to mix and stir food raw materials such as flour, liquid ingredients, seasonings, etc. to prepare various food products such as bread, biscuits, sauces, etc. Horizontal mixers ensure uniform distribution and stable quality of food ingredients.
Environmental protection: In the field of environmental protection, horizontal mixers are used to treat wastewater, waste liquid and solid waste. It can evenly mix waste with other treatment agents, promote chemical reactions, degrade or decompose harmful substances, and improve treatment efficiency.
Metallurgical industry: Horizontal mixers are often used in the leaching, soaking and reaction processes of ores in the metallurgical industry. It can fully mix the ore with the solution or soaking agent to improve the metal extraction efficiency and reaction speed.
Building materials: In the building materials industry, horizontal mixers are widely used in the preparation of materials such as concrete, mortar and gypsum. It thoroughly mixes cement, aggregates and other additives to ensure uniformity and strength of concrete and mortar.
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