High Speed Mixing Equipment
Our company was founded in 2005, at the beginning of the establishment engaged in the design and production work of metal hose, metal pipe fittings and other metal products. In 2007, we began to develop rubber recycling equipment and rubber machinery products, and in 2008 to the market. In 2013, we developed complete equipment for rubber asphalt modification. Our company is located in Wuxi, JiangSu Province, 150 kilometers away from Shanghai, Nanjing, north of the Yangtze River, transportation is very convenient. We mainly engaged in the research and development, production and sales of rubber machinery and metal products.
Our Factory
Our company is located in Wuxi, JiangSu Province, 150 kilometers away from Shanghai, Nanjing, north of the Yangtze River, transportation is very convenient. We mainly engaged in the research and development, production and sales of rubber machinery and metal products.
Production Market
Our products have been sold to Southeast Asia, North Asia, Eastern Europe, Australia, America and other markets; Achievements: tire recycling equipment in Malaysia; tire recycling production line in Russia, Ukraine and Turkey; tire recycling rubber asphalt modifier production line in New Zealand , etc
Our Certificate
GB/T19001-2016/ISO9001:2015 QUALITY MANAGEMENT SYSTEM CERTIFICATION.Patent number：ZL 2019 2 1443405.7 ZL 2019 2 1443434.3 ZL 2019 2 1443437.7 ZL 2019 2 1443820.2
After Sale
● Provide guidance information and technical assistance for users to install and debug the products sold free of charge;
● Our company is equipped with a high-quality after-sales service team based on technical personnel, in receiving the feedback of users, in the shortest time to make the satisfactory reply and processing;
● Our product warranty period of one year; After the one-year warranty period, the lifetime maintenance of the products sold is guaranteed;
● Our company regularly visits users to understand the use of products and help solve various problems that may be encountered in the process of use. At the same time to solicit suggestions for quality and technical improvements, in order to better serve users;
MSR Devulcanizer adds softener and activator to waste vulcanized rubber powder, under atmospheric pressure and high temperature, makes the part of the S = C, S = S disconnected to achieve the purpose of the plasticization. Main components: the main heating system, automatic control system, cooling system and batching system, etc.
MWS tire steel wire separator is to crush the rubber block containing steel wire to separate the rubber powder from the steel wire.
Two-Shaft Tire Crushing Machine
Two-shaft tire crusher is a equipment that breaks waste tires into 50*50mm rubber blocks at room temperature. The equipment can also be used to crush plastics, scrap steel, garbage, etc.
Single Shaft Tire Crushing Machine
MTC tire crusher is used to broken steel radial tire and fiber bias tire into rubber block at room temperature.
The machine consists of main body, transmission, safe guard, roller temperature adjusting unit, lubrating system and auto stop protection system.
The elastic strip material ≤60mm wide is fed by the feeding mechanism, and the moving knife group is driven by the motor to cut the elastic strip material into ≤50×50mm blocks.
Waste Tire Strip Cutting Machine
This machine is mainly used for cutting round and large block non-metallic materials into any block or strip.
Main application：The equipment divides the tire into two parts for cutting, which is convenient for subsequent cutting and remote loading and transportation.
This machine is mainly used to separate various kinds of tyre rubber and steel wire in order to get whole steel wire.
High speed mixing equipment is suitable for mixing and plasticizing of vulcanized rubber powder, PE, PP, carbon black and other powder products. There are heating devices, cooling devices, refueling, water spraying and so on. Mixing motor frequency conversion speed regulation, speed regulation according to the requirements of the product, choose the appropriate mixing speed, so that the product mix evenly at the set temperature. The cylinder and mixing blade are made of stainless steel and wear-resistant steel according to the requirements of product characteristics. The surface can be treated with spraying ceramic and organic materials. All temperature control areas are controlled by PLC to control the temperature and time of each link and the automatic addition of materials.
Advantages of High Speed Mixing Equipment
Efficient and consistent mixing
High speed mixing equipment deliver efficient and consistent results, especially when working with complex materials or formulations. They ensure uniform distribution of ingredients, minimising batch-to-batch variability and enhancing product quality.
Scalability
High speed mixing equipment are available in various sizes and configurations, making it easier to scale up production while maintaining product quality and consistency.
Versatility and adaptability
High speed mixing equipment can handle various materials, including those with unique rheological properties. This flexibility enables the integration of high-shear mixing technology into diverse production processes.
Energy-efficient and sustainable processes
High speed mixing equipment use advanced technology to optimise energy consumption and reduce waste, contributing to sustainable and environmentally-friendly operations.
Understanding Your Mixing Needs
The mixer you choose depends on the type of high speed mixing equipment process you're looking to accomplish – whether blending, emulsifying, homogenizing, or high-shear mixing.
Blending aims to achieve a uniform composition and consistency in a batch, while on the other hand, emulsifying involves mixing two immiscible liquids (such as oil and water) to create a stable dispersion that typically requires high shear forces.
However, you may not need either process and need an high speed mixing equipment that homogenizes. Homogenizing creates a mixture that's equally distributed and achieves even finer emulsions. Oftentimes, homogenizing is used in the pharmaceutical or cosmetic industries where consistency and texture are critical.
Type of Mixer
You may have different mixing needs which can affect the type of mixer you choose.
You need to determine how the mixer will interact with a vessel. Whether you're mixing in closed drum barrels, open-top tanks, or small bench-top batches – this will greatly affect your selection. Mixers can either be mounted to a tank or vessel or remain free-standing with a mixer stand.
Additionally, the type of high speed mixing equipment you choose also depends on material viscosity and mixing speed. These elements dictate the efficiency and effectiveness of the mixing process and work to ensure that the final product meets the desired specifications in terms of homogeneity, texture, and consistency.
Material Compatibility
When mixing materials, especially corrosive, abrasive, or with specific chemical properties, selecting a mixer that can handle your operation – without contaminating or damaging the product is necessary.
Typically, mixers are created from one of three materials:
Stainless steel – Highly resistant to corrosion and contamination, making it ideal for food, pharmaceuticals, and chemicals.
Carbon steel – Cost-effective and strong, suitable for applications where corrosion isn't a concern.
Special alloys – For highly corrosive or abrasive materials where alloys can offer superior durability.
Capacity and Size
Finding the equipment for your project requires you to have the right size and capacity of the mixer and industrial mixer motor. This can be determined by assessing your current and future production requirements.
Unfortunately, this assessment will need to be precise and accurate or you'll experience inefficiencies. Overestimating can lead to inefficient use of resources, while underestimating can limit your production scalability.
Power and Efficiency
While it may be obvious, taking the power and efficiency of your mixer into consideration is incredibly important.
You may want to consider a mixer that minimizes power consumption while still meeting your goals. On the other hand, you may want a high-powered mixer that doesn't account for efficiency.
Additionally, efficiency in mixing can include having appropriately sized equipment to use the full capacity of the power draw. Over-sizing leads to wasted horsepower, while under-sizing can lead to burning out a motor.
Ease of Operation and Maintenance
When choosing the best high speed mixing equipment for your operation – you don't want a tool that's challenging to use. Finding a mixer that allows for ease of operation and maintenance is essential for minimizing downtime and ensuring a smooth production process.
Some mixers offer features such as intuitive controls, easy-to-clean surfaces, and straightforward assembly/disassembly to increase productivity and efficiency.
Safety Features
To prevent accidents and promote operator safety, industrial mixers should include safety features such as emergency stops and safety interlocks.
Without these features, your equipment may not comply with safety regulations or pass inspections.
The function of high speed mixer equipment in work is mainly used for heat transfer of materials, so as to carry out work. There are also many types, some are based on the mixing form, and some are based on the mixing form. They are divided into different categories from the model and heat transfer, and the applications are also different in various industries.
According to different mixing process requirements, the mixing of materials requires different mixing environments and methods. A lot of auxiliary mixing functions are designed according to different mixing methods, and then different auxiliary functions are selected according to different mixing requirements. Heating is a common phenomenon during mixing of heated or cooled materials.
● Some mixed materials themselves contain a certain amount of water. During the mixing process, the high-speed mixer can dry the water by simple methods such as raising the temperature, so as to realize the practical function of simple mixing and drying in one step;
● The mixing process of some materials requires a certain temperature environment to achieve and meet the original mixing characteristics of the materials and improve the uniformity of mixing.
According to different temperature requirements, there are three common heating methods: circulating oil heating, steam circulating heating, and adding heat transfer oil into the jacket.
In order to improve energy utilization efficiency, the outer layer of the heating jacket has an insulation layer to prevent heat energy from being dissipated in the air. In order to meet the heating requirements during the mixing process, the equipment generally requires other energy equipment. To exclude steam or other emitted substances generated by heating during the mixing process, the system needs to be equipped with a set of air induction system and dust removal system.
● In order to achieve efficient mixing capacity, the mixer equipment needs to be designed strictly according to the material. The mixing capacity is generally determined by the blade structure, rotational speed and the deflector inside the barrel of the high-speed mixer. In fact, different materials and characteristics require different structures and technical parameters;
● The new high-speed mixer equipment is designed according to the customer's material and characteristics. If it is not replaced, the mixing time will not be too long if the material properties are quite different from the previous one. If you consider the purchase cost factor and hope that the equipment can adapt to the mixing of more materials, Kede Machinery here warmly suggests that you can purchase different paddle forms to solve this problem by replacing the paddles when production needs;
● Compared with some old mixing equipment, the mixing time is long. The reason can be found out from the serious wear of the deflector and the paddle and solved.
When the mixing equipment takes a long time to mix materials, don't be nervous, think about how you operate it, and then combine the above to find out the reason and solve it, provided that you can do it within your ability.
Precautions When Using High Speed Mixing Equipment
When the high speed mixing equipment is running, the operator carefully listens to the running sound and observes the running trajectory for any abnormalities; If abnormal sound or operating status is found, certain noise and faults may occur.
Attention to details: During operation, operators need to pay attention to observing whether there are any abnormal sounds and whether the operating status is stable. If any abnormalities are found, they should promptly identify the cause of the fault and solve it;
In addition to listening to the sound and observing the running state, we can also judge whether it is normal by the temperature of the machine. When the high speed mixing equipment is running, it is normal to generate a certain temperature as the speed gradually increases during the process of starting at low speed and then running at high speed.
However, if the temperature is found to be too high or too low, it is an abnormal phenomenon. Therefore, in addition to paying attention to the sound and operating status during operation, it is also necessary to closely monitor the temperature of the machine. Therefore, when the temperature is too high or too low, it is necessary to promptly investigate the cause and solve it;
In addition to the above two points, operators also need to master the operating methods of high speed mixing equipment. Because the original intention of the enterprise or company's purchase is to increase production and work efficiency; If it is due to improper operation by the operators that the output is low and the efficiency cannot meet the requirements, then the gain is not worth the loss.
Therefore, mastering the correct operating methods is essential, as mastering certain operating methods can achieve twice the result with half the effort, not only improving production and work efficiency, but also enhancing one's ability to master equipment and handle fault problems.
After the first operation of the equipment for 10 hours, a comprehensive inspection should be carried out. If necessary, each connection part must be tightened once to prevent loosening;
Every part of the equipment should be kept clean, especially the inner wall of the mixing container and the discharge hole should be cleaned when refueling. If the equipment is not used for a long time, apply anti-rust grease to the inner wall and the discharge part to prevent rust;
Conduct regular inspections of electrical equipment, especially heaters, and replace them in time if any damage is found;
Regularly clean the electrical control box, and clean the dust on the electrical components to prevent damage to the contacts of the contactor;
The equipment needs frequent inspection and regular maintenance. When the vulnerable parts are damaged, they should be replaced and repaired in time.
After the equipment is started normally, add the materials and mix them, and add the materials slowly according to the required order;
Periodic inspection, (usually one quarter) to check whether the fasteners are loose and the tightness of the v-belt installation;
The maintenance of the high-speed mixer equipmentcan be carried out once a year, and the following 4 points need to be paid attention to:
● Disassemble each rolling bearing, clean and inspect it, and replace it immediately if the wear degree is serious;
● Check whether the main drive shaft is worn or bent, and replace it in time;
● Replace the sealant and damaged parts, and check whether the piston rod is worn or bent;
● After the main parts are inspected, make detailed records and prepare accessories and parts for contingencies.
FAQ
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